50 Most Frequently Asked Questions on HPLC Vials
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50 Most Frequently Asked Questions on HPLC Vials

Apr. 10th, 2023

Are you using HPLC vials in your laboratory?
Do you have some questions about HPLC vials but don't know where to start looking for answers?
In this article, we have compiled 50 of the most frequently asked questions about 
HPLC vials to help you navigate the world of chromatography.

Part 1. Basics of HPLC Vials

What are HPLC vials?

HPLC vials are small containers used to hold liquid samples for high-performance liquid chromatography (HPLC) analysis.

HPLC vials, or High-Performance Liquid Chromatography vials, play an integral part in analytical chemistry and scientific research. They're small cylindrical containers designed to store liquid samples destined for analysis with HPLC technology - an advanced technique capable of accurately and rapidly isolating, identifying, and quantifying components within mixtures of liquid.

Vials used for analysis typically range in volume from several milliliters to several milliliters and come in both glass and plastic materials; which one you choose depends on your specific requirements as well as compatibility with the sample being tested.

What is the purpose of HPLC vials?

HPLC vials are used to contain liquid samples for HPLC analysis, ensuring accurate results.

What are HPLC vials made of?

HPLC vials are made of different materials including glass, polypropylene, and polyethylene.

Glass HPLC vials are commonly made from borosilicate glass, known for its high thermal resistance and low expansion rate. This type of glass minimizes the risk of thermal stress during HPLC analyses. Glass vials are also transparent, allowing for easy visual inspection of the sample and facilitating efficient cleaning between uses.

Plastic HPLC vials are often constructed from materials like polypropylene, which offers chemical resistance and durability. Some plastic vials are designed to be inert and free from additives that could leach into the sample. Plastic vials are particularly advantageous when dealing with corrosive or reactive samples, as they can resist certain chemicals that might interact with glass.

Both glass and plastic HPLC vials come with various closure options, including screw caps, crimp caps, and snap caps, providing flexibility for different laboratory requirements. The choice of material and closure depends on the specific needs of the analysis, the nature of the samples, and the overall goals of the chromatographic experiment.

Curious about the advantages of glass chromatography vials over plastic ones? Find the answers in this informative article:Top 3 Reasons Why Glass Chromatography Vials are Better Than Plastic Vials

What are the different types of HPLC vials?

The different types of HPLC vials include clear, amber, crimp top, screw top, flat bottom, round bottom, conical, and straight.

What is the difference between clear and amber HPLC vials?

Clear HPLC vials allow for easy visual inspection of the sample while amber HPLC vials protect light-sensitive samples from degradation.

What is the typical size of an HPLC vial?

HPLC vials come in different sizes ranging from 1.5 mL to 4 mL.

What is the maximum pressure that an HPLC vial can withstand?

HPLC vials can withstand pressures up to 6000 psi.

What is the maximum temperature that an HPLC vial can withstand?

HPLC vials can withstand temperatures up to 121°C.

 What is the shelf life of HPLC vials?

HPLC vials have a shelf life of 3-5 years.

How should I store HPLC vials? 10 Points

HPLC vials should be stored in a cool, dry place away from direct sunlight.

Proper storage of high-performance liquid chromatography (HPLC) vials is crucial to protecting sample integrity and avoiding contamination. Here are some guidelines on how to store HPLC vials:

1.Cleanliness: Before use, ensure the vials and caps are thoroughly clean and free from contaminants. Wash them out using appropriate solvents and techniques in order to ensure cleanliness.

2.Use appropriate caps: Choose appropriate caps for your vials - usually either screw caps or crimp caps are commonly utilized for HPLC vials - to provide adequate sealing against evaporation or contamination. Check that their condition remains good to ensure a seal that prevents leakage or contamination.

3.Seal properly: After filling, make sure your HPLC vials are sealed tightly to avoid the loss of volatile components and contamination. Also check that any septa are securely in their caps without visible defects or holes.

4.Storage Temperature: When it comes to HPLC vial storage, follow the recommended storage conditions for each sample. Usually these will be room temperature but others may require refrigeration or freezing depending on their stability. Follow any recommended storage conditions that apply specifically.

5.Light Sensitivity: Some samples may be sensitive to light; in this instance, amber or similar light-proof containers should be used to store their vials in order to shield them from direct light exposure.

6.Labeling: To help keep track of and avoid mix-ups between samples, clearly mark each vial with relevant details such as sample name, preparation date, and any additional relevant information. This helps keep everything organized.

7.Storage Location: To minimize contamination risks, keep your HPLC vials organized in an environment which is clean and organized. Use appropriate containers or racks to secure them securely upright.

8.Sample Stability: Keep an eye on the stability of your samples. Some samples may deteriorate over time, making it essential to analyze them as soon as possible in order to achieve accurate results.

9.FIFO (First In, First Out): When working with multiple vials of the same sample, use them in chronological order by starting with the oldest vial and working your way forward until all samples have been evaluated before they become compromised or degraded.

10.Regular Inspection: Perform regular checks on your stored HPLC vials for signs of contamination, evaporation or damage to their caps or septa. Replace any vials or components showing wear or damage.

Proper storage and handling of HPLC vials is key to achieving accurate chromatographic analyses, so please follow these guidelines to protect their quality and integrity.

50 Most Frequently Asked Questions on HPLC Vials

Part 2. Choosing HPLC Vials


What factors should I consider when choosing HPLC vials?

When choosing HPLC vials, consider the sample volume, compatibility with the solvent, and whether the sample is light-sensitive.

Material Composition:
The material of the HPLC vial is an important factor. Most HPLC vials are made of glass or plastic, each with its own advantages. Glass vials are inert and suitable for a wide range of samples, while plastic vials are often preferred because they are lighter and less prone to breakage. The choice between glass and plastic depends on the nature of the sample and the analytical requirements.

Vial Types:

There are various types of HPLC vials, including screw cap vials, crimp top vials, and snap cap vials. The choice depends on the specific HPLC instrument used. For example, some instruments may require a specific type of closure mechanism, which will influence the choice between screw cap and crimp top vials.

Septum Material:

The septum, or cap liner, is the critical component that seals the vial. It is important to consider the material of the septum, which is usually made of silicone or PTFE. The choice depends on factors such as sample compatibility, chemical resistance, and analysis temperature.

Interested in understanding HPLC vial septa better? Explore this article for comprehensive insights into the factors influencing septa selection and their impact on chromatographic analyses:What is a HPLC Vial Septa?

Septum Thickness:
The thickness of the septum can affect the penetration force of the needle and thus the integrity of the sample. Selecting the proper septum thickness is important to ensure a proper seal while allowing for effective sample extraction during injection.

Vial Volume:
Vial volume is an important consideration based on sample size and HPLC equipment requirements. The use of properly sized vials minimizes sample waste and ensures accurate and reproducible results.

How do I know which type of HPLC vial to use for my application?

Choose the type of HPLC vial based on the sample volume, compatibility with the solvent, and whether the sample is light-sensitive.

What is the difference between screw caps and crimp cap HPLC vials?

Crimped HPLC vials require a crimping tool to seal the vial while screw-cap HPLC vials can be sealed manually.

What is the difference between flat and rounded bottom HPLC vials?

Flat-bottom HPLC vials are more stable while round-bottom HPLC vials are easier to handle.

Flat-bottom HPLC vials are renowned for their stability. Their flat bases ensure they sit firmly on any flat surface, making them an excellent choice for automated sample handling systems, robotic sampling, storage trays, and robotic sampling trays. Their secure yet stationary position reduces the risk of vial tip-over - something especially essential in high-throughput labs that demand precision.

Conversely, round-bottom HPLC vials are popular due to their convenient handling. Their rounded bases enable smooth placement in vial racks or instruments and trouble-free loading and unloading; making these vials suitable for manual handling applications where ease of use and convenience are of utmost importance.

What is the difference between conical and straight HPLC vials?

Conical HPLC vials have a tapered shape while straight HPLC vials have a straight shape.

What is the difference between deactivated and non-deactivated HPLC vials?

Deactivated HPLC vials have a special coating to reduce sample adsorption while non-deactivated HPLC vials do not.

What is the difference between pre-slit and non-pre-slit septa?

Pre-slit septa have a slit in the center for easier needle penetration while non-pre-slit septa require the needle to puncture the septa.

For expert guidance on choosing between pre-slit or non-slit septa, don't miss this article:How to Choose a Septa Pre-slit or Not?


What is the role of septa in HPLC vials?

Septa provides a barrier between the sample and the environment, preventing contamination and evaporation.

Are there any special considerations for choosing HPLC vials for volatile samples?

Choose HPLC vials with a low-bleed septum for volatile samples.

Are there any special considerations for choosing HPLC vials for biopharmaceutical applications?

Choose HPLC vials with a low-adsorption surface for biopharmaceutical applications.

Part 3. Using HPLC Vials

How do I prepare an HPLC vial for use?

Clean the vial with an appropriate solvent, insert the septum, and fill the vial with the sample.

If you're interested in delving deeper into HPLC sample preparation, don't miss the insights provided in this article:HPLC Sample Preparation Solutions for Best Results

How do I choose the right needle for my HPLC vial?

Choose a needle with an appropriate gauge and length for the sample volume and viscosity.

How do I choose the right syringe for my HPLC vial?

Choose a syringe with an appropriate volume and compatibility with the solvent.

How do I insert a septum into an HPLC vial?

Use a septum inserter tool to insert the septum into the HPLC vial.

How do I remove a septum from an HPLC vial?

Use a septum removal tool to remove the septum from the HPLC vial.

How do I clean an HPLC vial?

Clean the HPLC vial by rinsing it with an appropriate solvent and allowing it to dry completely.

To gain comprehensive knowledge about cleaning chromatography sample vials, don't miss this informative article:Efficient ! 5 methods for cleaning chromatography sample vials

Can HPLC vials be reused?

It is not recommended to reuse HPLC vials as they can lead to inaccurate results due to contamination.
While it might seem like a cost-saving practice, there are several crucial reasons to avoid reusing these vials:

Risk of Contamination: HPLC vials need to be impeccably clean and free of any residues or contaminants. Even trace amounts of previously analyzed samples can lead to cross-contamination, affecting the accuracy of your results.

Sample Integrity: To ensure the integrity of your samples, it's essential to use clean, uncontaminated vials for each analysis. Reusing vials can introduce impurities or foreign substances, potentially altering the composition of your samples.

Loss of Precision: HPLC is a highly precise analytical technique. Reusing vials may result in variations in sample volumes, changes in pH, or the introduction of impurities, all of which can lead to reduced precision and reproducibility.

Time and Cost Efficiency: While reusing vials may appear cost-effective, the time and effort required for thorough cleaning and verification of vial cleanliness can outweigh the potential savings.

Quality Control and Regulatory Compliance: Many laboratories adhere to strict quality control and regulatory standards that prohibit the reuse of vials due to the associated risks. Adhering to these standards is essential for the reliability and credibility of your research.

How many times can I reuse an HPLC vial?

Use a new HPLC vial for each analysis to avoid contamination and ensure accurate results.

How do I dispose of used HPLC vials?

Dispose of used HPLC vials according to local regulations for hazardous waste.

How do I prevent contamination of my HPLC vials?

Minimize exposure of the HPLC vial to the environment and handle the vial with clean hands.

Why we use plastic vial for cation detection in HPLC?

Plastic vials are commonly used for cation detection in high-performance liquid chromatography (HPLC) due to several reasons:
Chemical Compatibility: Plastic vials are often made of materials like polypropylene or polyethylene, which are chemically inert and compatible with a wide range of solvents and sample matrices used in HPLC analysis. This ensures that the vial material does not interfere with the analysis or react with the sample components.
Low Adsorption: Plastic vials typically have lower adsorption characteristics compared to glass vials. Adsorption can lead to sample loss or alteration of analyte concentrations, particularly in trace analysis or when dealing with sensitive analytes. By using plastic vials, the risk of adsorption is minimized, resulting in more accurate and reproducible results.
Reduced Breakage Risk: Plastic vials are less prone to breakage compared to glass vials. This is especially advantageous in high-throughput laboratories where sample handling processes involve frequent vial handling and transportation. The durability of plastic vials reduces the likelihood of sample loss due to breakage, thereby improving efficiency and reducing costs.
Cost-Effectiveness: Plastic vials are generally more cost-effective than glass vials, making them a preferred choice for routine HPLC analyses where large numbers of vials are used. Cost considerations are particularly important for laboratories operating under budget constraints or performing routine analyses on a large scale.
Ease of Handling and Storage: Plastic vials are lightweight and easy to handle, making them convenient for laboratory personnel during sample preparation, injection, and storage. Additionally, plastic vials are often available in a variety of formats, including snap-cap or screw-cap designs, which offer flexibility in sealing options and ease of use.
Overall, the use of plastic vials for cation detection in HPLC offers several practical advantages, including chemical compatibility, low adsorption, reduced breakage risk, cost-effectiveness, and ease of handling and storage, making them a popular choice for many analytical laboratories.


Part 4. Troubleshooting HPLC Vials


Why do my HPLC vials leak? 7 Factors

Ensure the septum is properly inserted and the vial is not overfilled.

1. Cap Seal: The most common reason for vial leaks is an improper seal between the vial and the cap. This can happen due to several reasons:

  1.1 Over-tightening: If you tighten the cap too much, it can deform the septum, causing leaks. Use the recommended torque or crimping pressure for your specific vial and cap combination.

  1.2 Under-tightening: If the cap is not securely tightened, it may not provide an adequate seal, allowing leaks to occur. Ensure that you apply the appropriate pressure when sealing the vial.

  1.3 Damaged caps: Check for any visible damage or defects in the caps, such as cracks or irregularities, which can prevent a proper seal.

2.Septum Quality: The septum, the rubber or silicone part of the cap, plays a crucial role in preventing leaks. Issues with the septum can lead to leaks, such as:

  2.1 Perforation: If the septum is pierced multiple times, it can develop holes and lose its ability to seal properly.

  2.2 Wear and tear: Over time, septa can degrade or become less elastic, reducing their sealing effectiveness. Replace septa regularly or as recommended by the manufacturer.

3. Vial Damage: Damage to the vial itself, such as cracks or chips, can compromise the integrity of the seal, leading to leaks. Inspect vials for visible defects and replace damaged ones.

4. Contamination: Contaminants on the vial or cap surface can interfere with the seal. Ensure that both vials and caps are clean and free from any residues or contaminants.

5. Sample Pressure: Some samples can create pressure inside the vial due to the presence of gases or volatile components. If the cap is not tightly sealed or if the septum is not of high quality, this pressure can lead to leaks.

6. Temperature Changes: Rapid temperature changes can cause the air inside the vial to expand or contract, potentially affecting the seal. Allow vials to equilibrate to the laboratory temperature before analysis.

7. Vial and Cap Compatibility: Ensure that the vial and cap you are using are compatible with each other. Using components from different manufacturers may result in poor seals.

How do I prevent my HPLC vials from breaking?

Handle the HPLC vial with care and avoid dropping or bumping it.

How do I prevent my HPLC vials from cracking?

Store the HPLC vials in an appropriate container and avoid exposure to extreme temperatures.

How do I prevent my HPLC vials from sticking together?

Store the HPLC vials in a dry place away from moisture.

Why do my HPLC vials get stuck in the autosampler?

Ensure the HPLC vial is compatible with the autosampler and the vial is properly seated.

How do I remove a stuck HPLC vial from the autosampler?

Use a vial removal tool to remove the HPLC vial from the autosampler.

How do I prevent my HPLC vials from getting cross-contaminated?

Use a new HPLC vial for each sample and avoid touching the septum.

How do I prevent my HPLC vials from getting damaged during transport?

Use an appropriate container for transport and handle with care.

How do I prevent my HPLC vials from losing their seal?

Ensure the septum is properly inserted and the vial is not overfilled.

Why do my HPLC vials get blocked?

Blocked HPLC vials can be caused by sample precipitation or contamination.

Part 5. Quality Control of HPLC Vials

What Size is a Standard HPLC Vial?

Standard HPLC (High-Performance Liquid Chromatography) vials usually come in two standard sizes, 2 mL and 1.5 mL. While these sizes are the most widely used in HPLC applications, other sizes such as 4 mL and 0.5 mL may also be suitable depending on sample volume or the instrument being used for analysis.

How do I perform quality control on HPLC vials?

Perform quality control tests such as leak tests and pressure tests.

2ml clear hplc vials supplier

What are the common quality control tests for HPLC vials? 13 Aspects

Common quality control tests include leak tests, pressure tests, and compatibility tests.

1. Dimensional Accuracy: Verify the vials' dimensions, ensuring they meet the specified standards, such as inner and outer diameters, length, and thread finish.

2. Weight Variation: Check for uniformity in vial weight to ensure consistent sample capacity and injection accuracy.

3. Wall Thickness: Measure the thickness of the vial's walls to ensure they meet the required specifications, which can affect durability and sample integrity.

4. Thread Quality: Examine the thread finish for precision, ensuring proper sealing with caps and minimizing the risk of sample contamination.

5. Glass Purity: Assess the glass composition for purity and the absence of impurities that could leach into samples.

6. Surface Quality: Inspect the vial's interior and exterior surfaces for defects, scratches, or particles that may interfere with sample integrity or analysis.

7. Chemical Resistance: Test the vials' resistance to common solvents and reagents used in HPLC to ensure they do not react with or contaminate samples.

8. Sealing Integrity: Check the septa's quality and performance to ensure they create a reliable seal without leaks or sample loss.

9. Leak Testing: Conduct a leak test to verify that the vials maintain a proper seal under pressure or vacuum conditions, preventing sample evaporation or contamination.

10. Cap Seal Integrity: Assess the caps' sealing ability, making sure they create an airtight and leak-proof seal when applied to the vials.

11. Certified Cleanliness: Verify that vials are cleaned and packaged in a clean environment to prevent contamination before use.

12. Batch Consistency: Evaluate the consistency of vials within a production batch to ensure uniform quality and performance.

13. Sterility: In cases where sterile vials are required, ensure the vials are sterilized and maintain their sterility until use.

How do I know if my HPLC vials are of good quality?

Choose HPLC vials from a reputable supplier and perform quality control tests.

How can I verify the compatibility of my HPLC vials with my instrument?

Consult the instrument manual or contact the instrument manufacturer to determine the compatibility of HPLC vials with the instrument.

How can I ensure the consistency of my HPLC vials from batch to batch?

Choose HPLC vials from a reputable supplier and perform quality control tests on each batch.

Part 6. Purchasing HPLC Vials


What is the HPLC Vial Price?

HPLC (High-Performance Liquid Chromatography) vial prices can vary greatly depending on several factors. Standard HPLC vials without special features or certifications generally cost approximately $0.10-$2. However, those designed specifically to meet applications or quality requirements may cost anywhere from $2-10+ per vial depending on factors like material, size, and brand - therefore it is wise to consult suppliers or manufacturers directly for accurate pricing according to your own specific needs and preferences.

Where can I buy HPLC vials?

HPLC vials can be purchased from laboratory supply companies or online suppliers.

What factors should I consider when purchasing HPLC vials?

Consider the price, quality, and compatibility with your application when purchasing HPLC vials.

How do I compare prices of HPLC vials from different suppliers?

Compare the price per unit and shipping costs from different suppliers.

How do I evaluate the quality of HPLC vials from different suppliers?

Choose HPLC vials from a reputable supplier and perform quality control tests.

How do I choose a reputable supplier of HPLC vials?

Choose a supplier with a good reputation, positive reviews, and a history of providing quality products.

In conclusion, HPLC vials are an essential component of any chromatography laboratory. By understanding the basics of HPLC vials, choosing the right type of vial, using them correctly, troubleshooting common problems, performing quality control tests, and purchasing from reputable suppliers, you can ensure accurate and reliable results in your HPLC analysis.

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HPLC vials of Aijiren, please contact us in the following five ways. We will reply to you as soon as possible.

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